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Short Cycle Press Line for Melamine Lamination YAL-ZD

YAL-ZD Melamine Lamination Short Cycle Press Line  used for Furniture Panels Industry
  • YAL-ZD

  • CS

  • 6850*10500*6150mm

  • 380v±10% customized

  • -20℃~+50℃


YAL-ZD Melamine Lamination Short cycle Press Line used for Laminating Flooring

Our position is professional plate automation intelligent production. Our  strength is the whole

case design and manufacture of plate production equipment including equipment selection

scheme, custom workshop layout, production logistics and so on.

melamine lamination short cycle press line

Introduction of the melamine lamination short cycle press line:

A melamine lamination short cycle press line is a state-of-the-art manufacturing system used in the production of laminate flooring. It combines various components and processes to create high-quality laminate flooring products efficiently and cost-effectively. These press lines are designed to handle the entire production cycle, from material preparation to finishing.

YAL-ZD automatic production line is a custom-made automatic production line for melamine veneer. It features horizontal automatic board feeding. It is tailored for customers who have a wide range of veneer applications but require smaller quantities of standardized boards, thus saving costs. It can produce high-end wood panels with glossy, matte, marble, and wood grain finishes.

Description for melamine lamination short cycle press line :

Raw Board: Particle Boards, MDF Boards and HDF Boards.

Product: Furniture Board,Laminate Flooring

Overlaying Materials: Melamine Paper

Dimention of the basic short cycle press line: 6850*10500*6150mm

Certification: ISO9001, CE

Size of the Melamine Board can be produce: 4'×8' ; 5'×8' ; 6'×8' ; 4'×9' ; 5'×9' ; 6'×9' ; 4'×10' ; 5'×10' , etc.

Common processed plate specification:  48 ft  (Length 2440×Width 1220× Height: 8-30 mm)

Production Capacity: 100pcs boards/ hour

short cycle press line 1

Features of our YAL-ZD melamine lamination short cycle press line:

● 24 hours continuous production

● Paper, plate and other raw materials be replaced within 30 minutes

● Designed to work fully for more than 28 days per month

● The rate of defective products is less than 3 parts per thousand

● Precision and Quality Control

● Flexibility in Design and Materials

● Energy Efficiency

● Operator-Friendly Interface

short cycle press line 2

Conditions to realize the stable working:

● The used substrates and melamine paper must meet the process requirements.

● There should be no frequent shutdowns/maintenance during production. maintain work continuity.

● Do not arbitrarily change the processes and equipment operating speeds during production.

Components of a melamine lamination Short cycle Press Line: 

A melamine lamination short cycle press line consists of various essential components that work in tandem to ensure smooth and efficient production. These components include heating and cooling systems, a pressing unit, a conveyor system, and a control panel.

Heating and Cooling Systems

The heating and cooling systems are crucial components of a melamine lamination short cycle press line. These systems ensure precise temperature control during the pressing process. The heating system allows the laminate materials to reach the required temperature for lamination, while the cooling system rapidly cools down the pressed materials, enabling quick demolding and maintaining dimensional stability.

Pressing Unit

The pressing unit is the heart of the melamine lamination short-cycle press line. It consists of hydraulic or mechanical presses that exert controlled pressure on the laminate materials, creating a bond between the layers. The pressing unit's design and capabilities directly impact the quality and efficiency of the lamination process.

Conveyor System

The conveyor system transports the laminate materials through the various stages of the press line. It ensures a continuous and automated workflow, minimizing manual handling and optimizing production speed. The conveyor system is designed to withstand high temperatures and pressures, guaranteeing smooth material flow throughout the process.

Control Panel

The control panel is the centralized interface that allows operators to monitor and control the entire melamine lamination short cycle press line. It provides real-time data on process parameters, temperature, pressure, and cycle times. The control panel also enables operators to make adjustments, troubleshoot issues, and ensure efficient operation.

FAQs for the melamine lamination Short cycle Press line:

1. Are you a factory or trading company? 

We are a machine manufactuer factory, with own professional design team.

2. Where is your factory location? How can I visit there? 

Our factory is located in Changzhou, Jiangsu Province, China one hour from Shanghai by train.

3. What is the role of the pressing unit in a melamine lamination short cycle press line?

The pressing unit applies controlled pressure to laminate materials, creating a strong bond between layers during the lamination process.

4. How does the cooling system contribute to the efficiency of a melamine lamination short-cycle press line?

The cooling system rapidly cools down the pressed materials, allowing for quick demolding, dimensional stability, and efficient workflow.

5.  What factors should manufacturers consider when choosing a melamine lamination short-cycle press line?

Manufacturers should consider factors such as production capacity, customization options, energy efficiency, maintenance and service support, and overall cost-effectiveness.

6. How can operators optimize the performance of a melamine lamination short-cycle press line?

Operators can optimize performance by ensuring regular maintenance, conducting quality control checks, analyzing process data, and implementing automation and AI technologies.

7.  What are the future trends in the laminate flooring industry?

Future trends include sustainable manufacturing practices, digitalization, customization and personalization, and the use of lightweight and innovative materials.

Cosda Automation is a manufacturer of a wide variety of automatic products.



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